THE LINE
Three integrated stages.
Printing, die-cutting and optical assembly aren't separate shops here — they're one line. That's what lets a single drawing become a finished, inspected part without leaving the building.
STAGE 01 · PRINTING
Where surface and function are printed in.
Decorative, optical and conductive layers — colour, finish, masking and printed circuitry — laid down with CCD-registered accuracy, so print and cut line up on a moving web.
Feeds → cover lenses · decorative films · nameplates · membrane-switch circuits
STAGE 02 · DIE-CUTTING
Where a stack of materials becomes one part.
Multi-layer materials — film, adhesive, insulation, buffer, foil — converted to precise functional parts. A rotary line laminates and cuts complex, layered parts in a single pass.
Feeds → sealing · EMI · insulation · cushioning · backlight parts
STAGE 03 · DESIGN · OPTICAL · ASSEMBLY
Where parts become finished optical modules.
Cover-lens forming and DFM, light-guide film design, and backlight-module assembly — built and assembled into a finished, inspected module, not shipped as loose parts.
Output → finished, inspected optical modules
Colour, held
Colour is a spec, not a guess.
Printed colour is matched to Pantone and NCS references and proven for adhesion and wear — so the colour you approve is the colour that ships, batch after batch.
THE HARD PART
The one thing we're known for.
Anyone can print a panel. Printing one that stays a clean black face and then lights up perfectly — even, colour-true, and the same on every part — is the line between a print shop and an optical supplier.
Deadfront printing — our signature
Black until it lights.
Off, it's a clean black panel. On, only the icons show. Getting there is the hard part:
- Even brightness. Diffuser white ink kills the LED hotspots, so every icon glows at the same level — no bright dots, no dark corners.
- True colour, batch to batch. Multi-pass printing held to Pantone and NCS — so the last panel off a run matches the first.
- Never wears off. Printed on the second surface — the artwork sits behind a smooth hard face that takes the fingerprints and the years.
Easy to describe. Hard to do — and it's what we do best.
BEFORE WE CUT
We think before we cut.
The cheapest way to fix a part is before the tooling exists. We come in at the concept stage — material, thickness, tolerance, adhesive, print and packaging — and shorten the path from an idea to a part that actually holds up in production.
Design for manufacturability
We flag what won't survive the line early — so yield is protected before a single tool is cut, with your design kept confidential throughout.
Prototype to production
From a first sample through first-article and pilot run to full production — the same team, the same standard, one continuous line.